Milled Foam Parts

Nice to the touch. And more. Nice to the touch. And more.

You are in the middle of developing your foam prototypes and you don’t yet have foam parts out of tool . What if you need physical prototypes for comfort tests, presentations, design checks? No problem. We can create foams meeting your required characteristics on demand. We will even take care of the all-important measurements. With soft trim you’ll be working with a reliable, top quality supplier. We will mill all the seat parts you need, on time, every time. Cushions, arm-, back- and headrests. And that’s not all. Insulation and damping parts for car floors, headboards, wheel wells, column casings, rear window shelves, trunk liners, custom carpet pieces, etc. Use ready-to-build quality with all the necessary inserts, EPP, PE, etc. fleeces, wires, clips – to OEM specifications. Every part will be documented for geometry, hysteresis, density, hardness and materials. And if you need them, we can produce and integrate wire frames too.

Inquiry
- arrow Documents
  
  We provide secure data lines to ensure the problem-free uploading of specifications for your spec sheets, part fact sheets and CAD data.
- arrow Deadlines
  
  Things can go quickly: we are able to fulfill even short turnaround times, working with you to determine order priorities.
- arrow Costs
  
  In the bid phase you’ll see that we are open to negotiations that will give you the best price possible. It’s a principle of ours to optimize costs for all our clients and offer them attractive terms.

Milled Foam Parts
- arrow Sourcing
  
  We order or produce any necessary additional components such as fleeces,, PE-parts and whatever else your job needs, all to your specifications.
- arrow Raw Products / Foam Blocks
  
  We can create foam blocks to your specifications on demand. And we will take care of the all-important measurements for hysteresis, density, and hardness too.
- arrow CAD-Design
  
  Working closely with your engineers, we work out your component geometry on the basis of your Class-A surfacing and design data.
- arrow CAM-Programming
  
  We create the programs used to mill your foam parts ourselves in order to ensure uniform results of the highest quality.
- arrow Milling
  
  Your PUR milled foam parts can be produced quickly – manufactured in our “robot farm”.
- arrow Optical Measurement / Reverse Engineering
  
  We scan component parts – and generate data for milling. Or we can scan already milled foam parts for reverse engineering to inspect contours.
- arrow Wire Frame Production / Integration
  
  We can insert metal wire frames into components as part of the milling process. This ensures the correct fitting of the frame in the component.
- arrow Foam Modification
  
  We can manufacture individual out of tool parts in individual or small batches exactly to your specifications – using our own milling technology. Quickly and with maximum precision – even in larger runs.

Final Inspection / Quality Control
- arrow Final Inspection
  
  During final inspection, each individual component is carefully checked – a process which is carefully documented, in writing and with photos.
- arrow Quality Assurance
  
  Each part is labeled, subject to ongoing quality control and traceable. Each foam block is tested for hysteresis, density, and hardness. And you receive complete documentation of these results.